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360° AI Anti-Collision System for Haul Trucks in Open-Pit Mines

2025-06-03

In open-pit mining operations, large haul trucks pose significant safety challenges due to their massive size and severely limited visibility. The extensive blind zones around these vehicles are one of the leading causes of accidents, especially during reversing, turning, or navigating complex terrain. Drivers often fail to detect nearby personnel or obstacles in time, leading to collisions or run-over incidents.
To tackle these blind spot hazards, STONKAM has developed a 360° AI-powered anti-collision solution, integrating surround view technology, intelligent recognition, and remote monitoring. This comprehensive system significantly enhances the active safety of mining vehicles in complex working environments.


1. 360° AI Vision System: Building a Zero-Blind-Spot Safety Network
STONKAM’s 360° panoramic vision system is built on a high-performance processing platform, combining multiple HD cameras with AI vision algorithms to deliver seamless, real-time visual coverage around the entire vehicle. The system enables high-frame-rate video stitching and precise environmental awareness.
Panoramic Image Stitching
Real-time generation of a 360° bird’s-eye view gives drivers a complete, intuitive perspective of their surroundings without the need to constantly shift their view.
AI-Based Object Detection
The system identifies pedestrians, vehicles, and obstacles in real time. When paired with millimeter-wave radar, it calculates dynamic distances and automatically detects potential collision risks.
Multi-Level Alert Mechanism
When an object enters the warning zone, the system overlays visual alerts on the display and issues audible alarms, helping drivers respond promptly. External alarm speakers also notify nearby personnel, enhancing overall site safety.
With its closed-loop “Perception + Analysis + Warning” approach, the system effectively reduces accidents caused by blind spots.


2. Remote Monitoring Platform: Smarter Fleet Management
Beyond frontline perception, STONKAM’s solution seamlessly connects with fleet management platforms to enable real-time remote monitoring and intelligent dispatching:
Live Data Upload
Managers can view vehicle locations, status, routes, and alert logs anytime via PC or mobile device, gaining real-time insight into fleet operations.
Automated Event Reporting
The system detects and records abnormal behaviors such as collision alerts, emergency braking, or route deviations, allowing for rapid response.
Cloud-Based Video Playback
Alarm footage can be stored and reviewed remotely, assisting with incident investigation, liability determination, and post-incident training.
This data-driven, platform-based management approach helps mining companies improve vehicle efficiency and make better-informed safety decisions.


3. Safety Starts with Smart Perception
As digital transformation accelerates across the mining industry, intelligent perception technologies are becoming essential for building safer and smarter operations. STONKAM’s 360° AI anti-collision solution—featuring advanced algorithms and field-proven engineering—is already being deployed across a wide range of open-pit haul trucks and heavy equipment, empowering mines to achieve safer, more efficient production environments.


Learn More >>
Interested in building a safer and more intelligent mining fleet?
Visit the STONKAM Official Website for more product information and technical support on our 360° Anti-Collision Solutions for haul trucks.

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