Common Problems and Solutions for Forklift Operations
2025-03-31
Forklifts are the main equipment for material handling. They are widely used in scenarios with limited space and frequent loading and unloading. They not only reduce the risk of manual handling, but also improve work efficiency. However, the use of forklifts also faces many challenges, such as time-consuming precise operation, prominent blind spot hazards, and lagging scheduling and supervision.
In order to better assist in forklift operation monitoring, STONKAM has launched a variety of solutions for forklift problems, covering precise pallet detection, anti-collision active warning, and digital platform vehicle supervision, providing more reliable guarantees for safe production and efficient operation.
1. Real-time Pallet Detection Forklift drivers often face the problem of visual occlusion, making it difficult to accurately grasp the position of the pallet. Frequent probe inspections affect work efficiency, and traditional monitoring images cannot provide accurate positioning, which can easily lead to misoperation and cause cargo collapse. To address this problem, STONKAM wireless forklift monitoring camera has a built-in laser line to assist drivers in more easily performing forklift operations. The system supports the pallet detection function, which detects the pallet in real time during the lifting and lowering of the arm. Combined with the set pallet calibration line, it actively prompts the driver to adjust the position of the arm and the pallet hole. This can reduce unnecessary stagnation and mistakes and greatly improve work efficiency.
2. Intelligent Anti-collision Warning The working environment of the forklift is complex, and people and vehicles frequently cross operations, which is prone to accidents such as scratches, collisions or crushing, which may cause casualties, shutdowns and serious compensation liabilities. In the blind spot, the traditional vehicle monitoring system can only provide passive visual support and cannot actively warn. STONKAM intelligent anti-collision warning system uses deep learning technology and built-in intelligent pedestrian detection algorithms to capture the dynamics of surrounding pedestrians and vehicles in real time, trigger audio and video alarms in time, and remind the driver to avoid potential collision risks. In addition, the anti-collision warning system also has intelligent functions such as face recognition (identity authentication), fatigue and distracted driving detection, and speeding alarm, which comprehensively improves the level of safety protection.
3. Smart Forklift Supervision The traditional forklift management model has many problems, such as low vehicle utilization rate, scheduling difficulties, missing data, unclear responsibility traceability, cumbersome maintenance management, etc., which leads to increased management costs. In order to effectively solve these problems, STONKAM has launched a smart forklift supervision solution based on the Internet of Things, big data, cloud computing and artificial intelligence. Focusing on vehicle information management, inspection management, vehicle maintenance management, remote scheduling management, positioning services, violation event statistics and other businesses, data resources are integrated to achieve real-time data transmission and sharing, providing technical support for monitoring and early warning, risk assessment, and collaborative management and control. Use visual charts to dynamically display the overall operation picture to improve management efficiency and decision-making level.
At present, STONKAM forklift solutions have been widely used in logistics warehousing, equipment manufacturing and other industries. Through the use of wireless forklift monitoring systems, forklift anti-collision warning systems and smart forklift supervision systems, it helps factories improve forklift operation efficiency, avoid safety hazards, reduce management costs, and create a safer, more efficient and more intelligent operation system.
Learn more >> If you are interested in forklift intelligent solutions, want to improve forklift operation safety and efficiency, and achieve cost-cutting and efficiency-enhancing operational management, please visit our official website for detailed product introductions and professional technical support!